Precision PCB Assembly & Manufacturing

High-Precision PCB Assembly for Demanding Electronics

Prototype to batch SMT, Through-Hole (THT), and mixed-technology assembly with rigorous optical joint inspection, controlled reflow profiling, and direct WhatsApp engineering consultation.

ESD-Safe Assembly Environment
SMT & THT Assembly Coverage
Fast Prototype Lead Times
Macro detail of real PCB solder joints at Crystal Electronics
Optical Inspection & Continuous Solder QC
INSPECTION ACTIVE
Assembly Capabilities

Specialized PCB Assembly Services

Full-spectrum manufacturing capabilities tailored for hardware engineers, IoT innovators, and industrial equipment builders.

Surface Mount Technology (SMT)

Precision placement of miniature passive parts (0402, 0603, 0805) and multi-pin fine-pitch packages (QFP, QFN, DFN) utilizing stencil paste deposition and reflow soldering.

  • Laser-cut stainless stencil solder application
  • Accurate fine-pitch multi-pin placement
  • Controlled reflow thermal zone profiling

Through-Hole Technology (THT)

Clean, high-durability soldering of industrial connectors, terminal blocks, electrolytic capacitors, transformers, and power relays with 100% barrel fill.

  • Complete solder penetration in PTH barrels
  • Temperature-calibrated hand iron stations
  • Proper lead forming and flush trimming

Mixed-Technology Assembly

Seamless workflow execution for high-density double-sided boards combining bottom/top layer SMD components with bulky through-hole power components.

  • Double-sided dense board assembly
  • Optimized multi-stage thermal hierarchy
  • Thermal isolation of sensitive semiconductors

Visual Inspection & Soldering QC

Detailed microscopic and optical examination of assembled boards to eliminate cold solder joints, unintended bridges, tombstoning, and component misorientation.

  • 100% solder joint and bridge inspection
  • Component polarity and alignment audit
  • Ultrasonic and solvent flux residue removal
Production Processes

Workshop Engineering Capabilities

Real manufacturing stages from stencil paste printing to controlled reflow and post-assembly quality verification.

SMT solder stencil application process

Stencil Solder Paste Printing

Precision fixture clamping and uniform paste rolling across laser stencils ensuring consistent solder volume on every SMD footprint pad.

Through-hole soldering assembly

Through-Hole Component Insertion

Organized lead insertion with strict mechanical clearances and reliable through-hole soldering with high-purity solder alloys.

Reflow profile and hot air soldering

Controlled Thermal Profile Reflow

Gentle thermal ramp-up and calibrated soak times preventing thermal shock and producing bright, void-free solder fillets.

Quality inspection and testing

Post-Assembly QC & Cleaning

Thorough solvent flux cleaning for high-frequency circuits and magnified optical inspection ensuring defect-free shipments.

How We Work

Streamlined 4-Step Assembly Ordering

Direct, friction-free collaboration from file sharing to final delivery of assembled boards.

01

Share Files via WhatsApp

Send your Gerber RS-274X files along with the Bill of Materials (BOM) directly via WhatsApp for swift technical review.

02

Review & Quotation

We review component footprints, volume, and turnaround requirements, providing a transparent quotation and lead time.

03

Assembly & Cleaning

Laser stencil paste printing, component placement, reflow soldering, through-hole manual work, and chemical cleaning.

04

Inspection & Dispatch

100% optical inspection of solder joints, packaging in anti-static ESD shielding bags, and prompt delivery.

About Workshop

Crystal Electronics Assembly Workshop

At Crystal Electronics, our mission is to deliver dependable soldering quality, precise component placement, and personal engineering responsiveness to electronics developers and manufacturers.

From research prototypes and startup hardware MVPs to batch runs of industrial control boards, every assembly order is executed under ESD-safe procedures with meticulous visual solder verification to guarantee reliable field performance.

Direct WhatsApp Dialogue

Direct communication with the assembly technician with immediate Gerber file review.

Clean Solder Workmanship

Bright, void-free solder joints and thorough flux removal without board discoloration.

Crystal Electronics workshop completed industrial board

Ready to Start Your PCB Assembly Order?

Send your board design files and BOM directly on WhatsApp for an immediate feasibility check and quote.

Chat on WhatsApp (+98 912 560 7535)
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